Products
Industry Focused Prodcuts
YIGA-P® IDLERS (PATENTED)
Improve Safety
▪ Less Change outs / Idler Changes
▪ Lower human interface / Lower Manpower requirement
▪ Less conveyor stoppages/down time
▪ Less risk of belt damage
Save Money
▪ Save maintenance costs
▪ Save operating costs
Improve system availability
▪ Fewer breakdowns
Range available: The idler are available in 127 mm and 152 mm diameter, Series 25
STEEL-HYBRID IDLER
▪ Roller - 4 mm Steel tube.
▪ End cap / Bearing housing - 30 % Glass filled Nylon
▪ Flinger - 30 % Glass filled Nylon with integrated labyrinth seal.
▪ Bearings - 6205 2RS C3 (One on each side)
▪ Shaft - 25 mm steel - Tin plated.
▪ Shaft - 25 mm steel - Tin plated.
The idler are available in 127 mm and 152 mm diameter, Series 25
Industry Focused Prodcuts
GARLANDS IDLERS
▪ All Nylocomp conveyor idlers can be manufactured in “Garland” style idlers as required by operations.
Industry Focused Prodcuts
STEEL IDLER
▪ Nylocomp manufacture wide range of steel idlers from minimum face diameter of 50mm – 152mm, and from 20 series – 40 series.
Industry Focused Prodcuts
TUBE CONVEYOR IDLERS
▪ These idlers are used in tube-conveyors applications.
▪ The biggest advantage of these idlers is the fact that they cannot cut the belt. Similar
idlers produced from steel develop sharp edges and will eventually cut the belt.
▪ Thousands if these idlers are also used as guide idlers to keep the belt from sliding to
one side and prevent spillage.
The idler are available in 127 mm and 152 mm diameter, Series 25
Also Available: Anti-rollback HDPE idler
HDPE IDLER
▪ Roller - 12mm HDPE tube
▪ Idler with gauge length of 546mm and longer will be reinforced with a 3 mm steel tube.
▪ End cap / Bearing housing - Polypropylene
▪ Flinger - HDPE with integrated labyrinth seal.
▪ Bearings - 6205 2RS C3 (One on each side)
▪ Shaft - 25 mm steel - Tin plated.
▪ SABS 0123 - The control of undesirable static electricity.
The idler are available in 127 mm and 152 mm diameter, Series 25
Also Available: Anti-rollback HDPE idler
Industry Focused Prodcuts
IMPACT IDLERS
Impact rollers provide absorption in impact loading areas to protect the belt.
Roller diameter (mm) and (Shaft series (mm))
▪ 133 and ( 25, 30)
▪ 159 and (25, 30, 35, 40)
▪ 178 and (30, 35, 40)
▪ 219 and ( 50)
Industry Focused Prodcuts
ANTI-STATIC "OSTRICH BLACK" IDLERS (PATENTED)
▪ Nylocomp manufactures the Anti- Static rollers specifically for underground use in coal mines. The hull of the roller is produced from UHMWPE which is mixed with carbon thus ensuring the flow of electricity. The hull is connected to the roller shaft with a brass strip, thereby conducting the electricity to frame installation which must be grounded by law.
Industry Focused Prodcuts
CONVEYOR FRAMES
Nylocomp manufactures a large variety of idler design configurations according to industry
standards such as SANS 1313, DIN or CEMA or according to customer requirements.
▪ Frame configuration can be as per standards or customized to meet client specific needs.
Frames are engineered to ensure deflection and load limitation, optimal price and ease of
use.
▪ Frames are manufactured in dedicated factories, using advanced machinery such as plasma cutters, bend press brake and robotic welding machines, to ensure high quality products in large volume.
Customers have an option to chose from: Galvanized / Passivated and Painted or Zinc Plated
Industry Focused Prodcuts
CONVEYOR DROP BRACKETS
▪ 40MM DROP (1 x 90° Bend)
▪ 90MM DROP (1 x 90° Bend)
▪ 90MM DROP (2 x 45° Bends)
Industry Focused Prodcuts
SELF-TRAINING TROUGHERS
▪ Nylocomp self-training troughers are designed to automatically adjust and maintain the alignment of the conveyor belt. Nylo-Self- training troughers have a unique design that allows the idler to pivot or tilt in response to any deviation in the belt's alignment.
▪ Nylocomp offers different type of Self-Training Troughers, 3 Roll, 5 Roll Specialized, designed to fit site specific requirements.
▪ All components are laser cut ensuring that the belt training device is of highest quality.
Industry Focused Prodcuts
WEAR SOLUTIONS
Nylocomp supply and install a complete range of wear solutions for different application in bulk materials handling and classification applications against high- velocity impact and sliding abrasion.
▪ Chutes
▪ Bins and Hoppers
▪ Pipes
▪ Cyclones
▪ Conveyor Belt Skirting Tipper Trucks
▪ Excavators
Advantages of Using Return Trackers Supplied by Nylocomp
▪ UHMWPE “Yiga-P® “Liners (Patented)
▪ Polyurethane Liners
▪ Rubber wear linings
▪ Ceramic Wear linings
▪ Composite Wear Liners
▪ Profiles Wear liners
▪ Sheet Liners with Steel Backing and with No steel Backing
Industry Focused Prodcuts
RETURN TRACKERS
▪ Nylocomp supplies a quality belt-centralizing return tracker that uses precision-turned C.N.C. components. Specially hardened steels, high quality bearings and high-quality components to ensure that the return tracker performs optimally over an extended period.
▪ Nylocomp offers a variety of designs of return trackers for both high and low speed conveyer belt, ranging from Flat Return Tracker, Dual Return Tracker, and V-Return Tracker.
Advantages of Using Return Trackers Supplied by Nylocomp
▪ Return tracker responds instantly to misaligning of the belt.
▪ No special changes to the structure needed.
▪ Return tracker requires little or no maintenance and fits into a standard drop bracket.
▪ Return tracker can be manufactured to suite all belt sizes.
▪ Saves money by reducing down time and reducing belt and structural damage.
Industry Focused Prodcuts
YIGA-P® LINERS
Advantages of Using YIGA-P LINERS Supplied by Nylocomp
▪ Lighter than steel liners
▪ Easier to handle and install
▪ Safer to handle
▪ Reduction of impact forces into structures and equipment
▪ Reduction in movement and vibration of building structure
▪ Reduction in noise levels
▪ Reduction in carry-back materials
▪ Less or no contamination of product with iron
Our Services
Unleashing the Power of Our Services
Our service starts with understanding the root cause of your conveyor problems, and what it is that you want to achieve, based on your production targets, costs savings, and safety, then Nylocomp can offer a full range of solutions for your problems. Nylocomp field service offer following service on site:
24 Hour splicing service (Hot & Cold Splice)
Lagging of pulley’s On Site and Off Site
24 Hour Conveyor Belt repairs
Belt Clips & super screws installation
Transfer and storage Bin Wear Liners